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STEAM TURBINE REPAIRING & PARTS
We provide complete services for steam turbines repairing: From small scale weld repairs to developing new diaphragms, we provide a comprehensive list of restoration services. Our inhouse machinery include: VARIABLE VERTICAL DRILLING for repairing complex features of stationary and moving parts of a steam turbine, specially the rotor blades and diaphragm which is rusted/damaged due to extreme conditions. VERTICAL MILLING MACHINE
for removing of metallic stock from steam turbine blades and other stationary parts with precision milling. New Nozzles, blades correction and other functions are best suited for this machine.
HORIZONTAL MILLING MACHINE
for cutting grooves on blades, nozzles and stationary parts with precision and accuracy. Other milling functions are also performed with this machine, e.g., grooves on steam turbine rotor housings and bearings brackets, milling and shaping jobs of heavy workpieces and material, etc.
LATHE MACHINE (8')
for turning shafts and rotors up to 8 feet length and a maximum of 12 inch diameter.
LATHE MACHINE (10')
for shaft balancing, grinding and turning of up to 10 feet length and a maximum of 18 inches diameter.
LATHE MACHINE (15')
for balancing and turning larger steam turbine rotors along with other shafts of up to 15 feet length.
SHAPER MACHINE
for surface grinding, flatening, other shapes and to polish the blades, brackets, nozzles holdings and other parts of steam turbine. Mostly such jobs also include turbine rotor casings joints, analytic polishing and other precision works.
METAL BANDSAW MACHINE
for cutting metal plate, shaft, rods, pieces, etc., to a requried size for futher milling process. Mostly shafts are cut to size along with steam turbine casing plates preparations.
Our repairing services include; - Overhauling, Up-grading & renovation - Parts Provision - Rotor x-ray, welding, scaling & replacement - Rotor bearings repair & replacement - Main gear repairing - Alternator winding, modifications, etc. - Turbines' nozzels modifications - Main throttles valves repairing/provision - Exhaust flanges provision etc. Having a qualified & skilled team, we can provide on-site services during operations and/or regular shut-downs.
We implement CAD/CAM facilities for rotor and fins repairing/modifications to provide customized solution for each industry.
Through slight modifications in nozzles of a turbine, the very basic type can be changed to fullfil that particular demand of the processing line.
We build the system in terms of complete electric & electronic automation. Logic controllers are utilized to enhance safety and security of over all plant.
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